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Transformer Testing & Maintenance



How to Improve Transformer Protection

Using symmetrical components for fault discrimination in differential protection BY IMRAN RIZVI, ABB Inc. Classical differential protection schemes are subject to ghost differential currents due to current transformer (CT) saturation and magnetization currents. Several methods are used to counter...

Smart Transformers: Enhancing Grid Efficiency and Reliability

The evolving demands of modern power grids necessitate the adoption of advanced technologies that can provide enhanced efficiency, reliability, and flexibility. Smart transformers are at the forefront of this technological revolution, offering a range of capabilities that significantly improve the...

Transformer Testing & Maintenance

transformer repair

Radiator Fin(s) Leak Repair

Radiator fins are notorious for leaking at various locations. One of which is where the fins are attached (welded) to the horizontal bottom-run header. Measurements are taken so a weir box can be installed to cover the fin(s) that are leaking. It is preferred the weir box will cover above the leaking area about 6".
This 6” cover will allow for urethane (poured into weir box) to adhere to the drier part of the fin(s) to assist with the sealing process. After pour, the technician will mark the outside of the weir box at the location(s) where the original leak was. This incase further work may be required for a better seal. After the urethane is poured and let to cure (usually overnight) the job is inspected to determined seal effectiveness. In the event we still have some leakage; whether the following day or later, an additional procedure may be performed. If leaking, the weir box is fabricated out of 11ga galvanized sheet metal which is thick enough for completing a 1/16" NPT. The technician will decide where (usually where it's been marked) and how many 1/16" D&T’s (drill & taps) are required. Once additional d&t's are completed, injection valves installed, then a special 2-part sealant (must be approved from a dielectric and DGA standpoint) will be injected. The thought is: now that there is cured urethane above the original leak(s) and we have marked the weir box for injecting close to that spot, we have created a bridging barrier for our sealant to back up against (so as not to extrude out the top of the weir box).

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Mirus International ULLTRA(TM) graph

Optimal Transformer Efficiency Using Weighted Average

In order to improve the efficiency of electrical distribution in commercial buildings, the US Department of Energy (DOE) introduced regulations with more stringent minimums on transformer efficiencies in January 2016. This was covered under the Code of Federal Regulations 10 CFR Part 431.192 and...


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