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Transformer Testing & Maintenance


Digital Twins for Substations: Bridging the Physical and Digital Worlds

In the rapidly evolving landscape of power grid management, digital twin technology is emerging as a game-changer for substations. By creating virtual replicas of physical assets, digital twins bridge the gap between the physical and digital worlds, enabling enhanced operational efficiency and...

RMS Energy Responds to the Changing Engineering Needs of Customers

Today’s electrical infrastructure in the United States might have been viewed as a work of science fiction when the first commercial power grid was conceived and built in New York’s lower Manhattan in the 1880s. But it didn’t take long for fiction to become fact. Thomas...

The Distribution Transformer - Critical Power System Component

By R.W. Hurst, Editor A distribution transformer is a critical component of the electrical power system, used to reduce the voltage of electrical energy for electric power distribution to end-users. It plays a vital role in voltage regulation and load management, ensuring the efficient and reliable...

Transformer Testing & Maintenance

transformer repair

Radiator Fin(s) Leak Repair

Radiator fins are notorious for leaking at various locations. One of which is where the fins are attached (welded) to the horizontal bottom-run header. Measurements are taken so a weir box can be installed to cover the fin(s) that are leaking. It is preferred the weir box will cover above the leaking area about 6".
This 6” cover will allow for urethane (poured into weir box) to adhere to the drier part of the fin(s) to assist with the sealing process. After pour, the technician will mark the outside of the weir box at the location(s) where the original leak was. This incase further work may be required for a better seal. After the urethane is poured and let to cure (usually overnight) the job is inspected to determined seal effectiveness. In the event we still have some leakage; whether the following day or later, an additional procedure may be performed. If leaking, the weir box is fabricated out of 11ga galvanized sheet metal which is thick enough for completing a 1/16" NPT. The technician will decide where (usually where it's been marked) and how many 1/16" D&T’s (drill & taps) are required. Once additional d&t's are completed, injection valves installed, then a special 2-part sealant (must be approved from a dielectric and DGA standpoint) will be injected. The thought is: now that there is cured urethane above the original leak(s) and we have marked the weir box for injecting close to that spot, we have created a bridging barrier for our sealant to back up against (so as not to extrude out the top of the weir box).

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The Distribution Transformer - Critical Power System Component

By R.W. Hurst, Editor A distribution transformer is a critical component of the electrical power system, used to reduce the voltage of electrical energy for electric power distribution to end-users. It plays a vital role in voltage regulation and load management, ensuring the efficient and reliable...

substation transformer

TRANSFORMER INRUSH

ABSTRACTHere we discuss the phenomenon of transformer inrush; what it is and its significance to transformer protection design. INTRODUCTIONA couple of years ago in this Transformer Special Edition, we wrote an article that covered the most used transformer protection schemes. As was pointed out...

Harmonic Problems in Power Transformers

Preventing malfunction in power transformers BY ANDY SAGL, Megger Harmonics are another power quality phenomenon that can cause equipment to malfunction. Harmonics are a sinusoidal component of periodic waves that have frequencies that are multiples of the fundamental frequency. Harmonics can cause...


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